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Basic Guide for Robotic Welding System Technology

By Naman ModiTwitter Profile | Updated: Tuesday, 19 January 2021 10:06 UTC
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Basic Guide for Robotic Welding System Technology
Basic Guide for Robotic Welding System Technology Naman Modi

Robotic or automation welding helps to raise the quality of metalwork and speed up making. This method of welding performed decades ago, and it keeps growing. Before fixing up an automated welding system in your business or workshop, you need to know how it works and is saved.

You need to know the many kinds of tools, their designs, and their uses. You also need to know how it's going to affect your workers. This post is going to explore the several kinds of weldsaver systems and their use.

Automated Welding

Automated welding is one of the top technical uses of robotics. 50% of the world's robotics are used in the welding industry. Today, automated welding is used commonly in many industries, but often in the automotive industry. Robotic welding raises energy, counters worker shortage, and grows stock. A good example is the weldsaver welding system.

Examples of Robotic Welding

Robotic welding is grouped into three kinds:

  • Arc welding
  • Spot welding
  • Laser welding

The generally used material in automated welding is sheet metal. The sheet can either be made from stainless or fine steel or aluminum. Other metal parts that are welded using robots include nuts, tubes, and caps. The number of forms used in the metal industry has improved multi-axis arms cutting edge designs and welding water savers.

Parts Seen in a Robotic Welding System

Viewing the system at sight, it may look that all required to run are the robotic arm and the torch. In a real sense, many parts make up a robot welder. These parts are used to develop ability and safety. In most states, these welding machines are automated in full cycle, not just the welding. This will depend on giving goals and the type of purpose.

Robotic Welding Power Supply

Robotic welding machines want a vast mass of energy to run effectively. Power is needed to create heat for welding. There are many options for power supply, depending on the applicable terms and type of welding. For shielding gases, supply lines and wires are required.

Robotic Arm

Various parts need concern when picking a multi-axis robotic arm. These parts include:

  • The movement ways
  • The size of the workpiece
  • The reach of the robotic arm
  • The mass that the welding arm can hold
  • Workpiece position
  • The kind of welding water saver


The torch is used to melt the metal used in welding. It needs a broad amount of energy to go. For TIG arc welding and MIG, most electrode wire supply holders and wire feeders are required. Electrodes are important for holding spot welding.

Laser for Laser Welding

For performance, an external tool is required. These hold a wire cutter to cut excess wire, parts from extra spatter, a torch turning station, a nozzle cleaning station. There is also a need for cases to protect wires and other tools.


Sensors are essential in the metalwork industry for safety actions and to stop machine damage. Kinds of sensors used in robotic welding include:

  • Collision sensors – These safety sensors help avoid other devices from coming to reach with the torch.
  • Seam finding sensors – These sensors are apt for ensuring that the welded part has the best quality in place.
  • Vision sensors – These kinds of sensors are used to check the lock and part state.

Benefits of Robotic Welding

Contrary to manual welding, robotic welding has several benefits. These benefits usually lead to high-quality finishes, higher potency, and low cost of service. The services that robotic welding offers have made this metalwork technology overgrow in the last few years. Yet, if you want to get the best robot welding systems, you must study intensely for proper types of automated welding tools and their uses.

Other types of robotic welding mean include:

  • Resistance Spot Welding
  • Laser Hybrid Welding
  • Gas Metal Arc Welding
  • Plasma welding
  • Thin Gauge Arc Welding
  • Laser welding
  • Gas Tungsten Arc Welding

When trading with robotic welding, the best result is to know the type of welding method you need for your goods. In many facts, these welding methods will have pros and cons. If you are doubtful which robotic kind of welding machines to go for, it is wise to ask the companies first. You will get a lot of data about welding tools and their uses.

The use of the welding system will discover how difficult or simple it is. There are welding machines that only work using the on and off button. Complex systems need special computer programs to run them. The drivers will check the robotic welding remotely using a computer. The screen will show factors such as parts positioning, monitoring sensors, transfer to the next terminal.


The survey of robotics in industries and many fields has made it simpler for plants and firms to boost productivity, improve workplace safety, and improve stained goods' quality. The type of robotic welding water saver use depends on the purpose at hand. Therefore the user needs to study first before making a decision.

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